Please select your country! Scrapping components will stand in the way of a top performing workshop. Common situations that lead to scrapping include using the wrong tools, human errors in programming and undetected variations in the raw material causing unpredictable machining issues. Be recommended the tool and the cutting data that will perform your machining task in an optimal way. Create virtual cutting tool assemblies with verified quality, enabling high-quality CAM programming and simulation. Generate high-quality NC programs for seal ring groove, all-directional turning and milling of gears and splines. Get real-time process verification to avoid scrap when performing internal turning with long overhangs. Secure process stability in rotating applications in turning centers by using well maintained driven tool holders. Well planned service keeps your tools and machines in shape. Waiting too long for maintenance risks causing costly damages. At the same time, performing maintenance too often, will leave you with a machine tool that is not producing chips, and hence not making money.
Step 1: Gather Materials
A sampling of parts that can be most economically produced by the Fourslide process. Click here to download this white paper k PDF. Named for the four tool slides that perform stamping and forming operations, the fourslide process offers several benefits over the traditional power press when it comes to making parts. Among its advantages: the cost-effective manufacturing of complicated forms, reduced production expenses, speedier product delivery and wide latitude to modify forms without a steep monetary penalty. Yet, just as you would never show up to a gunfight with a knife, neither can a process like fourslide excel within power press’ proven milieu. The following considerations can help any engineer determine when to exercise this additional manufacturing option. When seeking to keep project costs in containment, obtaining parts from a source that employs the fourslide process makes sense. The means by which so much money can be saved is best illustrated from a cursory understanding of the process itself. Fourslide manufacturing begins with the raw material in flat strip form off a coil, which is stamped or blanked in the progressive die section of the fourslide machine. The strip is then fed into the forming section, where four tool-carrying slides approach the part from the four cardinal compass points, forming the material around a central tool or mandrel.
Introduction: How to Make a Money Clip
The set-up of the machine cams determines the sequence, timing and number of tool strikes. Click here for an animated explanation of the fourslide process. Because the four forming tools are simply tool blocks carried by the slides, and forming is accomplished by the ability of the tools to approach from a variety of directions, these tools can be machined for a fraction of the cost of complicated power press dies that must include actuators within the tool itself to perform these forming functions. As a result, tooling for power presses can cost tens of thousands of dollars, while fourslide tooling typically runs just a fraction of that, making the fourslide tool more easily justified. But with the fourslide process, the cost of the tool isn’t that great, so your up-front capital investment isn’t high. Such savings extend to material costs, as well. Since the fourslide process typically starts with material the width of the finished part, less material is wasted.
Chinese Machinery Brands
We are a highly focused distributor, specializing in the best machine tools the industry can offer. You will not see a laundry list of equipment here, like most distributors, instead we remain focused on what really matters, making money for our customers. The most profitable machines on the market. Want to know how? Send us an email for more info, we will be adding more content to the site. Gage Machine Tool prides itself on carrying only he best lines of machine tools that cover the whole spectrum of the manufacturing process. From 2 Axis lathes to large 5 Axis Double Columns and everything in between.
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Learn More Technology Improving our quality and service while lowering your cost. Take a look Located in Chicago, IL. Specialists in the production of metal stampings using the fourslide and multi slide process. Our goal is to be your fourslide multi slide metal stamping specialist helping solve your problems by functioning as part of your team, joining your engineering, purchasing, and manufacturing departments.
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Four slide stamping and multi slide forming machines are your best bet for the manufacture of custom clips, brackets, flat springs, spring steel clips and threaded clips and Wm Dudek Mfg has been specializing in the use of these machines for over 90 years. Among metal stamping manufacturers the fourslide and multi slide process simplifies the manufacture of complex clips and brackets using less expensive and complex tooling than required by other stamping manufacturers. This saves our customers time and money.
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